What We Do?
Digital Manufacturing Operations Services
Operational Intelligence Delivered Through Domain & Digital Synergy
At Digital Manufacturing Operations, we are committed to empowering enterprises with cutting-edge, future-ready solutions that drive business growth. Backed by over a decade of experience, we have partnered with leading technology organizations to embrace digital transformation and foster continuous progress. Our customized services are designed to streamline operations, enhance efficiency, and optimize resource utilization. By reducing time spent on routine processes, we enable our clients to focus on strategic, high-impact initiatives that propel long-term success.

Digital Manufacturing Operations (DMO)
We provide end-to-end solutions across the vertical and horizontal value chain of the process industry, offering customized service models tailored to client needs. Our key offerings include:
- Digital Twin / Dynamic Simulation / OTS Engineering
- Simulation – Steady State / Engineering Study
- Asset Performance Management (APM)
- IT-OT Integration / Historian Implementation / Process Data Layer and Framework
- Advanced Process Control (APC) / Real-Time Optimization (RTO)
- Digital Roadmap Consulting / Project Execution Consulting
Our Team
Our multidisciplinary team comprises highly skilled professionals, including Chemical Engineers, Subject Matter Experts, Data Scientists, APC Engineers, Data Engineers, and Application Engineers. Additionally, our advisory board—composed of industry veterans—provides strategic guidance, ensuring best practices and innovative approaches in every engagement.
Technology Partnerships
We have established strong partnerships with global technology leaders such as Honeywell, Emerson, AVEVA, and Yokogawa. Our expertise enables us to provide engineering services and SME support, helping clients develop tailored solutions that enhance operational efficiency and performance.
Commitment to Quality
At Tridiagonal, we are deeply committed to technology and continuous improvement. Our dedication to quality ensures that we consistently exceed client expectations. We focus on building long-term partnerships, understanding unique client challenges, and delivering effective, efficient, and scalable solutions.
Our Philosophy: - Engineering Excellence. Augmented by Intelligence.
At our core, we are engineers — grounded in operational realities, control systems, and domain knowledge. But we are also innovators, reimagining legacy systems as platforms for transformation. From OTS to BMA, we are embedding the foundations of intelligent operations — gradually and purposefully — using AI to enhance reliability, predictability, and human decision-making.
Building Competency. Embedding Intelligence.
- Realistic simulation of process dynamics and control behaviour
- Seamless integration with DCS/PLC and SIS platforms
- Scenario-based training: startup, shutdown, upset recovery
- Modular simulators tailored to specific assets or processes
- Progressive AI-led enhancements for behavioural analytics and adaptive training.
From Data Collection to Contextual Intelligence.
- PI System architecture and implementation (on-prem, on-cloud & hybrid)
- AF hierarchy modelling and data contextualization
- Visual dashboards, KPIs, and custom PI Vision builds
- Secure integration with MES, ERP, and cloud analytics platforms
- AI-ready frameworks for anomaly detection and forecasting.
Driving Stability. Delivering Intelligence
- Model Predictive Control (MPC) implementation and tuning
- APC performance audits and revamps
- Real-time closed-loop optimization
- Energy and quality balancing through advanced analytics
- AI-assisted KPI tracking and model auto-calibration (in development)
Orchestrating Materials with Precision and Foresight.
- Inline and ratio-based blending logic implementation
- Automated line-up sequencing, routing, and transfer validation
- Tank gauging, movement reconciliation, and mass balance integration
- Control system interfacing: DCS, PLC, SCADA, and MES
- AI-enablement roadmap: predictive blend quality, smart movement scheduling.
Industries
Industry domain know - how with technology (digital) expertise.
Oil & Gas
01We provide end-to-end digital solutions for Oil and Gas and alternate energy. Our team consists of process engineers who have industry/operations experience of process optimization, maintenance and sustainability.
Areas: Advanced process analytics (predictive/ prescriptive), Advanced process control (APC), Real-time optimization (RTO), AI-based process control, Energy optimization, Digital twin, Operator training simulation (OTS), Generative AI, etc.
Metals, Mining & Cement
02Our metals, mining and cement practice deals with process optimization, energy efficiency and predictive maintenance of critical units/ processes. We support customers right from setting up industry data ops/ data fabric to predictive analytics, digital twin, AI-based process control.
Areas: Smelter digital twin, Furnace optimization, Kiln optimization, Sintering plant, ID fan, Mills, OEE, etc.
Chemicals & Petrochemicals
03Our focus in chemical industry is majorly on conversion units such as distillation columns, reactors, steam optimization, etc. The end objective is to enhance operational efficiency, agility, and sustainability.
Areas: Predictive quality (soft sensors), Advanced process control for columns, Predictive maintenance of critical assets (heat exchangers / condensers, compressors, etc.)
Power & Renewables
04We have experience in deploying solutions for power generation, transportation and distribution. The focus is in improving asset reliability and prevent unplanned shutdowns. forecasting environmental conditions that impact energy production, etc.
Areas: Coal blend quality prediction, Turbines and boiler energy optimization, Predictive maintenance of ID fans, Emissions modeling, Cooling tower make-up water optimization.




Why Tridiagonal.AI ?






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