Digital Manufacturing Operations (DMO)

What We Do?

Digital Manufacturing Operations (DMO) is Tridiagonal’s offering that drives intelligent, connected, and efficient manufacturing. Acting as the nerve center of smart operations, DMO enables real-time decisions and streamlined workflows across the value chain. Our multidisciplinary team blends deep engineering expertise with data science to modernize legacy systems and optimize performance. Through strong partnerships with technology leaders like Honeywell, Emerson, AVEVA, and Yokogawa, we deliver scalable engineering solutions tailored to client needs. Grounded in operational realities and augmented by AI, our approach enhances reliability, predictability, and human decision-making while ensuring long-term value and continuous improvement.

Digital Manufacturing Operations Services

Operational Intelligence Delivered Through Domain & Digital Synergy

At Digital Manufacturing Operations, we are committed to empowering enterprises with cutting-edge, future-ready solutions that drive business growth. Backed by over a decade of experience, we have partnered with leading technology organizations to embrace digital transformation and foster continuous progress. Our customized services are designed to streamline operations, enhance efficiency, and optimize resource utilization. By reducing time spent on routine processes, we enable our clients to focus on strategic, high-impact initiatives that propel long-term success.

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Digital Manufacturing Operations (DMO)

 

We provide end-to-end solutions across the vertical and horizontal value chain of the process industry, offering customized service models tailored to client needs. Our key offerings include:

  • Digital Twin / Dynamic Simulation / OTS Engineering
  • Simulation – Steady State / Engineering Study
  • Asset Performance Management (APM)
  • IT-OT Integration / Historian Implementation / Process Data Layer and Framework
  • Advanced Process Control (APC) / Real-Time Optimization (RTO)
  • Digital Roadmap Consulting / Project Execution Consulting

 

Our Team

Our multidisciplinary team comprises highly skilled professionals, including Chemical Engineers, Subject Matter Experts, Data Scientists, APC Engineers, Data Engineers, and Application Engineers. Additionally, our advisory board—composed of industry veterans—provides strategic guidance, ensuring best practices and innovative approaches in every engagement.

 

Technology Partnerships

We have established strong partnerships with global technology leaders such as Honeywell, Emerson, AVEVA, and Yokogawa. Our expertise enables us to provide engineering services and SME support, helping clients develop tailored solutions that enhance operational efficiency and performance.

 

Commitment to Quality

At Tridiagonal, we are deeply committed to technology and continuous improvement. Our dedication to quality ensures that we consistently exceed client expectations. We focus on building long-term partnerships, understanding unique client challenges, and delivering effective, efficient, and scalable solutions.

Our Philosophy: - Engineering Excellence. Augmented by Intelligence.

At our core, we are engineers — grounded in operational realities, control systems, and domain knowledge. But we are also innovators, reimagining legacy systems as platforms for transformation. From OTS to BMA, we are embedding the foundations of intelligent operations — gradually and purposefully — using AI to enhance reliability, predictability, and human decision-making.

 

 

Building Competency. Embedding Intelligence.

 

  • Realistic simulation of process dynamics and control behaviour
  • Seamless integration with DCS/PLC and SIS platforms
  • Scenario-based training: startup, shutdown, upset recovery
  • Modular simulators tailored to specific assets or processes
  • Progressive AI-led enhancements for behavioural analytics and adaptive training.

From Data Collection to Contextual Intelligence.

 

  • PI System architecture and implementation (on-prem, on-cloud & hybrid)
  • AF hierarchy modelling and data contextualization
  • Visual dashboards, KPIs, and custom PI Vision builds
  • Secure integration with MES, ERP, and cloud analytics platforms
  • AI-ready frameworks for anomaly detection and forecasting.

Driving Stability. Delivering Intelligence

 

  • Model Predictive Control (MPC) implementation and tuning
  • APC performance audits and revamps
  • Real-time closed-loop optimization
  • Energy and quality balancing through advanced analytics
  • AI-assisted KPI tracking and model auto-calibration (in development)

Orchestrating Materials with Precision and Foresight.

 

  • Inline and ratio-based blending logic implementation
  • Automated line-up sequencing, routing, and transfer validation
  • Tank gauging, movement reconciliation, and mass balance integration
  • Control system interfacing: DCS, PLC, SCADA, and MES
  • AI-enablement roadmap: predictive blend quality, smart movement scheduling.

Industries

Industry domain know - how with technology (digital) expertise.

Why Tridiagonal.AI ?

Team new
Team
150+ experts with masters and Ph.D’s in chemical engineering.
Consulting Expertise
Consulting Expertise
Extending over 100 man-years globally to Fortune 500 clients
Solution new
Solutions
Tailored to optimize operations and decision-making.
Engagement models
Engagement models
Flexible options including time and material, dedicated centers, and project-specific arrangements.
Value Creation
Value Creation
Deploying best practices and methods to efficiently create and deliver value for customers.
Multi Skilled Expertise
Multi Skilled Expertise
Team having exposure and expertise of developing scalable solutions across multiple platforms.

Resources

Explore the best practices and success stories of applying technology in the process industry.

Schedule a Call today!

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