Aivee Chatbot

Enhancing operations strategy to boost Performance, Reliability, and Sustainability in the Pre heat- HexAgent

HexAgent leverages PlantGPT’s Agentic AI to optimize preheat train performance—balancing heat distribution, predicting degradation, and recommending proactive maintenance. Built for refining and process plants, it turns heat exchanger management into a data-driven, predictive operation.

About Us

Tridiagonal AI, Digital Transformation in Process Manufacturing is a premier Industry 4.0 consultant specializing in Manufacturing Excellence and Digital Transformation. We are an end-to-end execution partner for Chemical 4.0 programs, offering expertise in IT-OT integration, advanced data analytics, energy optimization, and Generative AI. Our capabilities span Digital Transformation Consulting, Process Data Analytics, Process Optimization, and more. From strategy to implementation and ongoing support, we ensure the success of your digital initiatives. Partner with us to unlock the full potential of your digital investments and drive transformative change in your operations.

How It Works?

Pre - HexAgent combines the reasoning power of Agentic AI and the adaptive learning of Generative AI to transform emissions management across industrial operations.

Step 1

Intelligent Contextualization of Preheat Data
Step 2

Continuous Monitoring and Deviation Detection
Step 3

Dynamic Analysis and Predictive Forecasting
Step 4

Prescriptive Optimization Recommendations
Step 5

Smart Maintenance Planning and Reporting

2990_Tridiagonal-Solutions_giff1_Aug24-2 (1)

Intelligent Contextualization of Preheat Data

Dynamic Knowledge Graphs: Agentic AI unifies time series, PFDs, P&IDs, exchanger design data, and maintenance histories into a living plant knowledge map.

Operational Linkage: AI connects exchanger health, performance data, and process variations to reveal hidden interdependencies.

2990_Tridiagonal-Solutions_giff3_Aug24-2-3

Continuous Monitoring and Deviation Detection

Performance Degradation Alerts: Agentic AI continuously monitors exchanger parameters (e.g., U-values, fouling indices) to detect efficiency loss early.

Real-Time Deviation Signals: AI flags abnormal thermal load distributions and alerts maintenance teams proactively.

2990_Tridiagonal-Solutions_giff5_Aug24-2-1

Dynamic Analysis and Predictive Forecasting

Live Heat Distribution Modeling: Generative AI adjusts thermal load balancing across exchangers based on feedstock changes and temperature fluctuations.

Predictive Maintenance Forecasts: Agentic AI predicts end-of-cycle timing, exchanger failures, and maintenance needs dynamically.

2990_Tridiagonal-Solutions_giff2_Aug24-2-1

Prescriptive Optimization Recommendations

Operational Strategy Suggestions: AI recommends optimal flow adjustments, exchanger cleaning schedules, or bypass strategies to maximize train performance.

Impact-Feasibility Decisioning: Agentic AI ranks interventions by operational benefit, energy efficiency gains, and risk mitigation.

2990_Tridiagonal-Solutions_giff4_Aug24-2-1

Smart Maintenance Planning and Reporting

Maintenance Prioritization: AI generates maintenance action plans based on predicted degradation risks, minimizing unnecessary shutdowns.

Audit-Ready Insights: Agentic AI structures exchanger health reports, maintenance justifications, and operational optimization logs automatically.

HexAgent Features

HexAgent empowers your business with a suite of advaced features designed to streamline operations and drive growth.

Comprehensive Preheat System Mapping

Agentic AI fuses design, operational, and maintenance data into dynamic knowledge graphs for full system visibility.

Predictive Degradation Detection

AI agents monitor exchanger health indicators in real time, detecting performance degradation 30–40% faster than manual tracking.

Dynamic Heat Load Optimization

Generative AI models adjust thermal load distribution dynamically, improving heat recovery efficiency by 5–10%.

Prescriptive Maintenance Recommendations

Agentic AI prescribes optimal maintenance timing and cleaning strategies, reducing exchanger downtime by 15–25%.

Early Warning System for Critical Failures

Continuous monitoring triggers early alerts, minimizing the risk of sudden exchanger outages and unplanned shutdowns.

Energy Efficiency and Emissions Impact

Optimized heat exchanger operation improves plant energy efficiency, potentially reducing overall fuel consumption by 5–8%.

Can maintenance tasks be updated directly from the application?

Yes, users can update task statuses, add comments, attach images, and log work completion directly within the application from any device.

Intuitive Applications in industry operations

secure is the data accessed and stored through the application-1

the application support integration with existing CMMS or ERP systems

How easy is it to train maintenance teams to use the application-2

What kind of realtime alerts and notifications does the application provide-May-27-2025-06-21-26-9672-AM

maintenance tasks be updated directly from the application-1

Detection of Exchanger Performance Degradation

30–40%
Faster

Heat Recovery Efficiency

5–10%
Improvement

Unplanned Downtime

15–25%
Reduction

Manual Data Analysis Efforts

50–60%
Reduction

Overall Plant Fuel Consumption

5–8%
Reduction

Better Maintenance and Resource Planning

Optimized

Regulatory Compliance and Reporting Readiness

Improved

Faster Decision-Making with Explainable AI

Optimization

Frequently Asked Questions

How does the application help in reducing maintenance downtime?

By providing real-time access to work orders, inventory data, and predictive insights, the application enables quicker decision-making and more efficient task execution, significantly reducing maintenance downtime.

Can the application be used offline, and will data sync when back online?

Yes, the application supports offline mode, allowing users to continue their tasks without interruption. Once reconnected, all data is automatically synced to ensure accuracy and continuity.

Is the dashboard customizable to fit specific maintenance needs?

Absolutely. The dashboard is fully customizable, allowing teams to prioritize metrics, tasks, and KPIs relevant to their specific workflows and equipment.

How secure is the data accessed and stored through the application?

The application uses advanced encryption protocols and complies with industry standards to ensure secure data transmission, access control, and storage.

Does the application support integration with existing CMMS or ERP systems?

Yes, the application offers seamless API-based integration with most leading CMMS and ERP platforms to maintain workflow continuity and eliminate data silos.

How easy is it to train maintenance teams to use the application?

The application features an intuitive interface, built-in guides, and training resources to help teams adopt it quickly with minimal disruption to operations.

What kind of real-time alerts and notifications does the application provide?

The system sends instant alerts for critical events such as equipment failure risks, overdue maintenance, inventory shortages, and safety violations to keep teams proactive.

Can maintenance tasks be updated directly from the application?

Yes, technicians can log updates, complete work orders, and track task progress directly from the app, ensuring real-time accuracy in reporting and execution.

Aivee

Schedule a Meeting

Enhancing operations strategy to boost Performance, Reliability, and Sustainability in the Pre heat- HexAgent

About Us

How It Works?

Technology Behind the Transformation