Tridiagonal AI Resources

Real-Time Quality Prediction in Fertilizer Manufacturing Using Hybrid Soft Sensors

Written by Agentic AI | Aug 12, 2025 10:26:45 AM

A leading global fertilizer manufacturer, known for producing complex NPK blends, wanted to enhance its quality control process. With nutrient composition being critical for agronomic performance and compliance, they aimed to complement lab-based quality checks with real-time predictive insights, helping reduce delays, optimize raw material use, and give operators live visibility.

 

What’s Inside:

95% accuracy in real-time N, P, K prediction
80% reduction in over-nutrient product waste

 

Why It Worked:

Built on plant data and process constraints
Guided by experienced Data Scientists, process engineers, and SME’s
Delivered measurable results without disrupting operations

 

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Built with hybrid modeling. Grounded in process knowledge. Proven on the plant floor.